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This is where the MINI is made: Engine Marriage Assembly and Teamwork

Professor Ranky's Interactive, Case-based Virtual 3D eBook and DVD Video Factory Tour in the BMW (UK) Manufacturing Ltd., Oxford, England Plant

by Professor Paul G. Ranky, PhD, NJIT, USA. This publication is dedicated with thanks to the following (in alphabetic order) Harry Briggs, Communications Manager, BMW (UK) Manufacturing Ltd., MINI, Oxford, UK, Robin Charlton, Manager, BMW (UK) Manufacturing Ltd., MINI, Oxford, UK, Andrew Cutler, MINI Press and Marketing Manager, BMW, USA, and Frank Ludwig, Technology Manager, Framing, BMW (UK) Manufacturing Ltd., MINI, Oxford, UK

3D eBook Case Based Library Main Screen, DVD Video Library Main Screen, www.cimwareukandusa.com,

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3D eBook: A Professional Package ! For the professional market a Hi-Resolution, full color printed Book-CD-combo with a browser readable 3D interactive multimedia CD-ROM inside (ISBN: 1-872-631-77-0: 90001). (Note, that as a special order we can provide this package with the additional DVD video inside too.) (USA Dollar Pricelist) (UK Pound Sterling Pricelist)
Our Best Pro-Deal ! For the professional market a 3D multimedia interactive eBook on CD-ROM in a professional DVD box with rebate inserts (ISBN: 1-872-631-77-0: 90002). (USA Dollar Pricelist) (UK Pound Sterling Pricelist) Our Best Educational Deal ! For the educational market a jewel-case packaged CD-ROM (ISBN: 1-872-631-77-0: 90003). (USA Dollar Pricelist) (UK Pound Sterling Pricelist)
Our Server-based Solutions for both the professional, as well as the educational markets (ISBN: 1-872-631-77-0: 90004). (USA Dollar Pricelist) (UK Pound Sterling Pricelist)
On a Server
Our MINI Bodyshop 3D eBook / DVD Video combo for both the professional, as well as the educational markets (ISBN: 1-872-631-83-5). (USA Dollar Pricelist) (UK Pound Sterling Pricelist)
Our MINI Bodyshop DVD Video for both the professional, as well as the educational markets (ISBN: 1-872-631-82-7). (USA Dollar Pricelist) (UK Pound Sterling Pricelist)
3D eBook ISBN: 1-872-631-77-0, Latest Version: 3.0

DVD Video ISBN: 1-872-631-82-7, Latest Version: 1.0

Title: This is where the MINI is made: Engine Marriage Assembly and Teamwork by Professor Paul G. Ranky, PhD, NJIT, USA. This publication is dedicated with thanks to the following (in alphabetic order) Harry Briggs, Communications Manager, BMW (UK) Manufacturing Ltd., MINI, Oxford, UK, Robin Charlton, Manager, BMW (UK) Manufacturing Ltd., MINI, Oxford, UK, Andrew Cutler, MINI Press and Marketing Manager, BMW, USA, and Frank Ludwig, Technology Manager, Framing, BMW (UK) Manufacturing Ltd., MINI, Oxford, UK

Level: Aimed at enthusiastic MINI friends, and customers, engineers, managers, IT experts, product/process designers, quality control engineers, factory designers, and others interested in learning about advanced automotive design, manufacturing and assembly. Several sections and cases could be ideal for quality marketing, for undergraduate and graduate education, and even for high school students and technicians learning/ exploring product / process design, teamwork, factory automation principles, and related automotive technology.

Industrial Sponsors/ Contributors include with special thanks to BMW (UK and USA), CIMware Ltd. UK, CIMware USA, Inc., and others.

Contents: This electronic publication is a virtual factory tour of the BMW MINI plant in Oxford, England, focusing on engine marriage assembly and teamwork, including robotized and manual engine marriage and assembly processes, manual and automated assembly processes, smart sensory-feedback tools, robots, and other methods, tools and technologies, team management, team leadership, continuous quality control and training, not missing out all those excellent people who work in this factory. The 3D eBook CD-ROM contains a browser readable, open source, 3D interactive multimedia Case / Problem / Context- Based eLearning & Marketing Program with text, images, interactive diagrams, animations, 2D and 3D videos, 3DVR objects, panoramas, templates, tutorials, active code so that you can calculate with your own data, research and industrial examples. (Also available as 3D eBook CD/DVD video combo pack. The DVD video contains a high quality factory video tour, professionally produced for large projected or regular TV screens, or for computers with a DVD drive.) Other modules of this series cover further aspects of this modern factory.

What you will learn: Having worked through the material in this eBook, you will be able to understand the way a complex, modern automotive factory works. You will learn about some integrated product / process design, total quality, manufacturing, and assembly principles, methods, technologies, and tools. You will also learn about requirements analysis, process failure risk analysis methods and other useful open source software tools. Furthermore, it covers Case-based learning and marketing methods; Major Review Questions & Problems; References; Case documentation guidelines; Useful spreadsheet templates for educators and students; A Major Glossary of Terms; Customizable, open-source process modeling templates, MS-Excel Tools & Templates to perform your own process modeling, requirements analysis and process failure risk analysis calculations. Furthermore we offer a large Gallery of images and objects of MINIs and the factory in Oxford, England.

System Requirements: CD-ROM: Multimedia Mac, PC or Linux. Use a 500 MHz CPU or faster, and 16 bit, 800 x 600 dpi, or better screen resolution. Runs off-line and/ or on-line the web using a web-browser and QuickTime ver. 6 or later available FREE from: http://www.apple.com/quicktime/download. DVD-ROM: DVD player for TV, or computer.

Available in different 3D eBook packages, with exactly the same electronic content, as follows:

  1. ISBN: 1-872-631-77-0: 90001: for the professional market as a Hi-Resolution, full color printed Book-CD-combo (see image below), as well as
  2. ISBN: 1-872-631-77-0: 90002: as an eBook on CD-ROM in a professional DVD box with inserts (see image below)
  3. ISBN: 1-872-631-77-0: 90003: for the educational market (available for students and faculty with a current academic ID) as a jewel-case packaged CD-ROM , see image below)
  4. ISBN: 1-872-631-77-0: 90004: for Server-based, multi-user 3D eBook solutions for both the professional, as well as the educational markets, offering various group licenses depending on the region of use. Consider the freedom, and the power of knowledge, when accessing our 3D interactive multimedia eBooks (and DVD videos) on your laptops and powerbook computers, or even mobile phones, over a fast wireless intranet... We have this solution available now! (Please contact us by Email: cimware@mac.com, or call. Thanks.)

Available in different DVD video packages, with exactly the same electronic content, as follows:

  1. ISBN: 1-872631-82-7: 90001: for the professional market packaged in a high quality DVD box, and
  2. Various laboratory package deals with huge discounts for education. See our (USA Dollar Pricelist) (UK Pound Sterling Pricelist)
  3. Server-based, streamed DVD video solutions for broadband computer networks, and/or just-in-time, on-demand broadband cell-phone/mobile-phone delivery solutions (please contact us by Email: cimware@mac.com, or call. Thanks.)

Available as a combo dual CD/DVD package, including the 3D eBook, as well as the DVD video, with exactly the same electronic content, as above:

  1. ISBN: 1-872631-83-5: for the professional market packaged in a high quality combo DVD box
  2. Server-based, streamed DVD video solutions for broadband computer networks, and/or just-in-time, on-demand broadband cell-phone/mobile-phone delivery solutions (please contact us by Email: cimware@mac.com, or call. Thanks.)

In the 3D eBooks active code, open source code, and customizable MS-Excel templates are included!

(More about the Author/ Editor) or (View sample screen image segments) or (sample video clip in small size (8.9 Mbytes) Quicktime format) or (About Our Professional Development Seminars & Workshops)

3D eBook Contents in More Detail: This electronic publication is a virtual factory tour of the BMW MINI plant in Oxford, England, focusing on robotized engine marriage assembly, windshield assembly, and teamwork, including team selection, leadership, education and training offered within the factory and other methods, tools and technologies, not missing out all those excellent people who work in this factory. The CD-ROM contains a browser readable, open source, 3D interactive multimedia Case / Problem / Context- Based eLearning & Marketing Program with text, images, interactive diagrams, animations, 2D and 3D videos, 3DVR objects, panoramas, templates, tutorials, active code so that you can calculate with your own data, research and industrial examples.

The over 300 interactive screens, and more than 25 minutes of digital videos and highly interactive 3DVR object screens cover:

  • Introduction
  • A Total Quality focus on product/process design with MINI examples
  • Virtual factory tour discussed in detail with field experts focusing on engine marriage assembly and teamwork
  • A large Gallery of over 100 professional MINI images
  • Case-based learning and marketing methods; Major Review Questions & Problems
  • References
  • Case documentation guidelines
  • Useful spreadsheet templates for educators and students
  • A Major Glossary of Terms
  • Customizable, open-source MS-Excel Tools & Templates to perform your own requirements analysis, and
  • Process failure risk analysis calculations.

Furthermore, we cover a section of Advanced 3DVR Object Demos and Beautiful Images/ Videos to relax.

Please note, that this multimedia case publication includes several open source, customizable spreadsheet (i.e. active code) templates in MS-Excel. (A Summary of the Key Features of our Multimedia Library).

Assuming that you have MS-Excel, or a compatible spreadsheet tool on your machine, all you have to do is to click on these links, then the spreadsheet template becomes active, and then you can use it as a tool to calculate with your input data. These programs can be used as analysis / simulation tools offering excellent opportunities for professional engineering, management, and IT teams to improve their designs, and processes, as well as for educators and students to learn and employ our techniques.

Many of the Library Cases discuss and teach the methods and the principles how these active code spreadsheet programs work, other Cases just offer them for use and refer to those cases that explain their algorithms in detail. This way redundancy is minimized.

The purpose of these generic, customizable, open source active code templates is to provide software tools for one, or more of the following:

  • User requirements analysis: included in this case as an executable template. (This program helps you 'to find out what the customer/ user needs, regarding a specified product and/or service, and how this need could be / should be satisfied in a competitive market'),
  • Process related failure risk analysis: included in this case as an executable template. (This program helps you 'to find and calculate the risks, and cost of failure of processes that could go wrong during an assembly, or disassembly, or manufacturing, or design or any other process, including marketing, maintenance, etc. in an enterprise'. Note, that this program is fully explained, including the methods and algorithms, an electronic User Manual, and several examples using 3D interactive multimedia in the Component Oriented Failure Risk Analysis Case).
  • Self evaluation: included in this case as an executable template, and
  • Course grading templates: included in this case as an executable template for distance learners, teams, and team managers who are responsible for managing learning/ educational activities and have to evaluate their own, or other learners' knowledge level in a particular field of interest.

To summarize, our user-friendly active code templates add analysis, optimization and evaluation opportunities to our Library, often with 3D interactive objects, and video clips.

Copyright, Programming & Design Rights by CIMware USA, Inc., and CIMware Ltd., UK an amazon.com Advantage Member Publisher, IEE Approved Multimedia Developer. Single User LICENSE per CD-ROM, or DVD-ROM! Not to be put on servers, although the entire program is 100 percent Internet/ server enabled, and the 3D eBooks are browser readable with QuickTime plug-in, unless the user is authorized to do so by CIMware USA, Inc. or CIMware Ltd. UK. Site and lab. licenses are available.

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Please note, that in order to keep our products up-to-date, eBook contents, DVD video contents, cover designs, and packaging options are subject to change without any prior notice. DVD Video Regions: Note, that CIMware DVDs are internationally copyrighted and encoded to be playable in computers with DVD players, and on most TVs with DVD players in the following regions: 1. North America, 2. Europe, South Africa, Japan, 3. Far East, 4. Latin America, Australia, 5. Africa, India, Russia, 6. China, 7. Reserved for future use, 8. In-flight Entertainment Systems. (Our DVDs can be played as any other professional DVD video, and are best viewed on high-quality computers screens, or large TV screens, or projected video screens.)

© Copyright and Design Rights by CIMware USA, Inc., and CIMware Ltd. UK: Hi-Tech. USA and International Advanced Design, Manufacturing and Management with IT Case Studies following a browser readable, interactive multimedia talking book-style electronic publication format with text, images, interactive digital videos, 3DVR objects and 360 degree panoramic images by CIMware USA, Inc., and CIMware Ltd. UK. Web: http://www.cimwareukandusa.com, Email: cimware@mac.com. Virtual Product Demo concept and system design by Paul G Ranky, PhD. All Rights Reserved! All Trademarks Acknowledged. (Case Based Library Main Screen)